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Overmolding of stationary production lines for high volume production and mass production capabilities.
With nearly 20 years experience in the cable industry, CTW is a market-leader in the development and manufacture of cable technology, with state-of-the-art modern facilities in China.CTW provides complete manufacturing solutions from design and build, to packaging and logistics.
CTW supports customer R&D with our own dedicated team of development engineers: this capability truly sets us apart from our competition. Our engineers have access to their own laboratory equipped with much of the technology found in the factory including overmolding machines. Within this environment, prototypes and pilot builds and can be tested, SOPs written and fixtures prepared ahead of full-scale production.
FPC cables find application in various industries and electronic devices. They are widely used in consumer electronics, such as smartphones, tablets, laptops, digital cameras, and wearable devices. FPC cables are also prevalent in automotive electronics, medical devices, aerospace systems, industrial equipment, and telecommunications. Their versatility and reliability make them essential in applications where space-saving and high-performance interconnects are required.
FPC cables are made of thin and flexible polymer films with conductive traces etched or printed onto them. These cables possess characteristics such as flexibility, lightweight design, and the ability to conform to complex shapes. They can be single-sided or double-sided, with varying thicknesses, widths, and lengths to meet specific application requirements.
The production of FPC cables involves a systematic process flow. It begins with the design and layout of the FPC cable, including the arrangement of conductive traces and necessary components. The next steps include preparing the base material, applying the conductive layer, etching or printing the circuit patterns, and laminating protective layers. Additional processes such as testing, cutting, and termination of connectors may follow. The final stage involves quality control checks and packaging before the FPC cables are ready for installation.
FPC cables play a crucial role in the electronics industry. They enable compact and lightweight designs, making them indispensable in miniaturized devices and systems. The flexibility and reliability of FPC cables contribute to the overall performance and longevity of electronic devices. FPC cables also simplify the manufacturing process by offering efficient assembly, reduced material usage, and enhanced design flexibility.
Yes, FPC cables can be soldered to circuit boards. They are typically designed with solder pads or gold-plated contacts that can be soldered directly to the corresponding pads on the PCB. Soldering provides a reliable electrical connection between the FPC cable and the circuit board.
Proper alignment between the FPC cable and its corresponding connector or socket is crucial for a secure and reliable connection. Many FPC connectors feature guide marks or keying features to ensure correct alignment. It is important to align the cable and connector carefully before applying pressure to mate them.
While FPC cables are flexible, they have a recommended minimum bend radius that should be followed to prevent damage to the conductors or insulation layers. Bending the cable at sharp angles or exceeding the specified bend radius can result in performance degradation or even breakage of the conductors. It is important to handle and route FPC cables with care.
FPC cables can be used in high-frequency applications, but their performance at higher frequencies can be influenced by factors such as cable length, signal integrity, and impedance matching. It is important to choose FPC cables with appropriate specifications for high-frequency applications and consider any signal loss or degradation that may occur.